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Sector thesis // October 2026 // 14 minutes

Robotics

By Jai Shekhar // working thesis

A working thesis on robotics: where the cost of a humanoid robot sits, what still stops one from doing a job, and the five things I look for in India.

A row of white humanoid robots with dark visors in a factory hall
Fig. 01 // Humanoids on a line, from the cover of McKinsey's supply-chain report.McKinsey & Company, Turning humanoid supply chain constraints into billion-dollar wins, April 2026, cover

$46,000

Built with Chinese parts //

Tesla Optimus Gen 2, component cost

$131,000

Built without them //

The same robot, the same design

Nothing about the robot changes between those two figures. The design, the software and the factory stay the same, and the bill nearly triples. So the price of a humanoid robot is set by who makes a short list of components. This thesis is about that list: which parts carry the cost, which parts still do not work, and which of them an Indian company can credibly supply.1

§ 01 //

The cost of a humanoid sits in its joints

A humanoid robot with its component systems labelled and coloured by supply risk
Fig. 02 // Where the supply risk sits, system by system. Actuators and sensing carry the highest risk as volumes rise.McKinsey & Company, April 2026, Exhibit 3

Actuators are 40 to 60% of what a humanoid costs to build.2 An actuator is the motor-and-gear unit that moves one joint, and a humanoid carries a lot of them. The latest Optimus has more than 50 in its two hands and roughly 25 to 30 in the rest of its body.3

Where the build cost sits

Actuators //

40 to 60% of build cost

Sensors //

10 to 20%

Onboard computer //

10 to 15%

Frame //

5 to 10%

Battery //

5 to 10%

The remaining cost is spread thin. Batteries and processors borrow from electric cars and phones, industries that already build at scale, so they get cheaper without anyone in robotics doing the work. A complete robot costs between $30,000 and $150,000 in parts today, against an industry target below $20,000.2 Published estimates of the actuator share run from 21% to 70% depending on whether hands and circuit boards are counted inside it, and on every version of the count the joint is the largest line.4

§ 02 //

Inside the joint, the gearbox is the expensive part

The gearbox is 30 to 50% of an actuator's cost, the circuit board that drives the motor is 15 to 20%, and the motor is 10 to 20%.2

A motor spins fast and weakly. A joint has to turn slowly and with force, and that turning force is called torque. The gearbox converts one into the other, and a robot maker chooses between two ways of doing it.

The first is to gear heavily. A strain-wave gearbox is a compact precision gear that holds its position with almost no play. It is ground to tolerances a handful of firms can hold: Harmonic Drive Systems and Nabtesco in Japan, with Leaderdrive and Laifual in China taking share.4

Cross-section of a robot joint actuator showing rotor, stator, encoders, brake and harmonic reduction drive
Fig. 03 // One joint in section: motor, two encoders, a brake, a torque-limiting clutch and a strain-wave reduction drive in a single housing.K. Hashimoto, Mechanics of humanoid robot, Advanced Robotics 34, 2020, Figure 2 (the actuator unit of CHIMP)

The second is to gear lightly with a planetary gearbox, the ordinary gear set inside a car's automatic transmission, and make up the difference with a bigger motor. That joint is up to 80% cheaper, runs at 95 to 98% efficiency against 85 to 90%, and survives a foot hitting the ground.4

In 2020 the precision gearbox was the standard across humanoids.5 By 2026 Unitree had built its robots around the simple one, and several leading makers used it in legs and hips.4 Wrists and hands still take the precision gearbox, because a hand has to hold position inside a small space.

§ 03 //

The cheap joint needs more magnet, and China makes the magnets

A bigger motor needs more magnet, more copper and better cooling. The magnets are sintered neodymium, the strongest permanent magnets in production, and China makes about 94% of them, up from roughly half twenty years ago.6

Bar chart of production capacity by country for four rotary actuator components; China holds 90% of permanent magnet capacity
Fig. 04 // Share of capacity by region for four parts of a rotary actuator. For the permanent magnets inside the motor, China holds 90%.McKinsey & Company, April 2026, Exhibit 2

So the design that frees a robot maker from a few Japanese gear grinders hands it to a narrower supplier base. That is the mechanism behind the $46,000 and the $131,000 in the opening.

Six components carry high supply risk as volumes rise.2 They are strain-wave gearboxes, neodymium magnets, tactile sensors, two kinds of force sensor, and planetary roller screws, the threaded rods that push a knee or an elbow in a straight line. Motors, standard bearings, cameras and battery cells carry low risk because scaled supply already exists.

One line inside the joint is collapsing in price. Filings from Leju, a Chinese humanoid maker, show its spend on motor driver boards per joint falling 83% in two years.4

§ 04 //

The hand is where the robot stops working

A humanoid fails first at the task that needs touch. In September 2026 Figure AI sent its newest robot into thirty homes it had never entered, to make beds, fold towels and put toys in a basket. It finished 237 of 420 attempts, about 56%.7

The split by task is the useful part. The robot made the bed 67% of the time, folded the towel 62% of the time and put the toys away 40% of the time.7 Cloth can be gripped anywhere and squeezed at any pressure. A toy has to be felt while it is held, and the grip adjusted.

Robot hands already match a human hand on movement. Optimus and 1X's NEO each move in 22 independent ways across the fingers and palm, against 21 for a human hand.8 What they lack is feel and stamina. Touch sensors improved results 1.7 times over cameras alone across five delicate tasks, the data they produce is scarce, and no two labs record it the same way.9 No maker publishes how many grasps a hand survives before it fails.

A four-fingered robot hand with tactile pads lifting a bowl, with its touch readings shown as dot grids
Fig. 05 // A robot hand with tactile pads on every finger. The dot grids are what the hand feels while it lifts the bowl.I. Guzey, B. Evans, S. Chintala, L. Pinto, Dexterity from Touch, New York University and Meta, arXiv 2303.12076, 2023, Figure 1

§ 05 //

Movement data already existed, and handling data is collected by hand

Software that moves a robot's body works today because the training data was already recorded. Film and game studios have captured actors' joint positions frame by frame since the 1990s. NVIDIA's SONIC project trained a controller on about 700 hours of that footage, and on a real robot it performed 123 of 124 movements.10

A grid of photographs of one humanoid robot walking, kneeling, crawling, mowing and carrying objects
Fig. 06 // One control policy across walking, kneeling, crawling and household work, trained by tracking recorded human motion.Z. Luo, Y. Yuan, T. Wang et al., SONIC, NVIDIA, arXiv 2511.07820, Figure 1

No such archive exists for hands. A camera sees the outside of a hand and records nothing about how hard it squeezes. Handling data has to be gathered by teleoperation, where a person drives the robot remotely through each task, one recording at a time.

The numbers show the gap. The largest open dataset recorded on a two-legged humanoid with fingered hands holds 10,300 recordings. The largest recorded on robot arms holds 1.4 million.11 A leading handling model trained on about 50,000 hours from twenty machines still completed about a third of its tasks in full.12

A collage of humanoid robots handling objects in kitchens, offices and labs, titled Humanoid Everyday
Fig. 07 // Humanoid Everyday: 260 handling tasks in seven categories, recorded on humanoids in real rooms.Humanoid Everyday, University of Southern California and Toyota Research Institute, 2026, Figure 1

Indian firms already sell into this shortage. Foreign labs pay Indian workers to wear cameras through a shift, and Deccan AI raised $25 million in 2026 to build that business.1314

§ 06 //

Nobody sells the controller between the brain and the joints

The processors exist and the part that joins them to the body is missing. NVIDIA and Qualcomm sell the chips that plan a movement. Infineon and Texas Instruments sell the cheap chips that drive each motor. Between them sits a controller that turns a plan into commands for 20 to 40 joints many times a second.

Diagram of a two-part robot model: a vision-language model feeding a diffusion transformer that outputs motor actions
Fig. 08 // A two-part robot brain. A vision-language model reads the scene and the instruction, and a diffusion model writes the motor actions.NVIDIA, GR00T N1: An Open Foundation Model for Generalist Humanoid Robots, arXiv 2503.14734, 2025, Figure 2

A car has this part, the engine control unit, and buys it certified from a supplier. A humanoid has no equivalent, so every maker builds its own.2 Certification decides where a robot may work, because a machine that operates beside people without a safety fence has to prove it will stop.

§ 07 //

In India, the robot that sells today has one job

A humanoid does not pay for itself against Indian wages. Agility prices its next Digit at about $400,000 over five years with deployment, software and upkeep, around ₹6.4 lakh a month. The two and a half shifts of warehouse labour it replaces cost about ₹57,500 a month in India, so the machine costs roughly eleven times the work, by my arithmetic.15

Purpose-built robots already sell. India installed 9,120 industrial robots in 2024, a record, and car plants and their suppliers took 4,070 of them.16 SS Innovations reports 224 of its SSi Mantra surgical systems in 12 countries, a company figure.17 Genrobotics had deployed over 350 Bandicoot sewer-cleaning robots across 23 states by December 2024.18 Each machine does one paid job.

Bar chart of annual industrial robot installations in India from 2014 to 2024, rising from 2,126 to 9,123
Fig. 09 // Industrial robots installed in India each year, 2014 to 2024. The release text rounds the 2024 bar to 9,120.International Federation of Robotics, World Robotics 2025, India release, 25 September 2025

The buying reason in a factory is attrition. Automotive attrition rose to about 12.4% in 2024, and more than 43% of contract workers leave within a year, so a plant loses process knowledge every time somebody resigns.19

Payback is the brake. One Indian hose maker installed plant-tracking software that lifted equipment output about 10% and halved rejections, and payback still took around six years. The sector runs on operating margins of 11 to 12%, and small and medium firms are about 70% of it.19

§ 08 //

India makes three of the four parts in a leg joint

A leg joint is gears, a motor, a circuit board and magnets, and India's auto-parts industry, which turned over ₹7.59 lakh crore last year, makes the first three.20 India has no strain-wave gearbox or roller screw industry, so the wrist and the hand stay with Japan and China.

Illustration of stacked precision gear rings held by robot arms against a teal background
Fig. 10 // Precision gears, the first of the four parts in a leg joint.BCG and ACMA, Bolts, Bytes and Bots, February 2026, cover illustration (marked in the report as AI-generated)

Magnets are the gap. The government's ₹7,280 crore scheme funds 6,000 tonnes a year of magnet capacity and drew 20 bids in August 2026.21 Bengaluru's Vimag Labs raised $5 million, led by Accel, for a motor that needs no magnets, and its pilots so far are with vehicle makers.22

Buyers have a reason to look. In July 2026 the United States barred new foreign-made robot models from the authorisation they need to be sold there, a rule that in practice lands on China.23

The first contracts went to large firms. Hyundai Mobis agreed in January 2026 to supply actuators for Boston Dynamics' next Atlas, and Schaeffler signed three humanoid actuator partnerships in five months.24 In India, Sona Comstar signed with Germany's NEURA Robotics in October 2025 to develop humanoid components.24 These are development agreements, which carry no volume commitment.

Capital is thin. Indian physical AI startups raised about $155 million across 31 deals in the first seven months of 2026, against $130 million in all of 2025, and three rounds made up more than half of the 2026 total.14

§ 09 //

The five things I look for

Ten humanoid robots in a row: NEO, Atlas, Digit, Ameca, Optimus Gen2, RAISE A1, CyberOne, H1, GR-1 and Walker X
Fig. 11 // Ten humanoids from ten makers. None of them is Indian.W. Li, G. Yang, J. Wu et al., A comprehensive review on humanoid robots: perspectives from academia and industry, 2026, Fig. 5
WhatWhy it is openWhat exists in IndiaWhat I ask to see
Leg and hip actuators on planetary gearingUp to 80% cheaper than the precision joint, and cut on ordinary gear machinesSona Comstar's agreement with NEURA; an auto-parts baseA contract that carries a volume number
Motors that need less magnet, or noneChina makes about 94% of sintered neodymium magnetsVimag Labs; 20 bids under the magnet schemeTorque per kilogram against a magnet motor, measured by a customer
Touch sensing and durable handsThe task that needs feel scores 40% where cloth scores 67%Perceptyne's ten-jointed hands; CynLr's vision-led pickingGrasps survived before failure, published
The controller and safety layerNo certified part joins the planning chip to the jointsAddverb's in-house driver boards; Netrasemi's A2000 chip, in volume from 2027A certification route with a named standard
Handling data10,300 humanoid recordings against 1.4 million on armsDeccan AI and a group of data-collection firmsProof that a lab's model improved on the data
Sources for the table are the notes cited in the sections above, with Perceptyne, CynLr, Addverb and Netrasemi at note 25.

§ 10 //

Three things I pass on

01 // Humanoids sold to Indian buyers on wage savings

The machine costs about eleven times the labour.

02 // Motor driver boards as a standalone business

Indian firms are strong here, and the price of the part fell 83% in two years at one large buyer.

03 // Robots bought to be noticed

Between 2014 and 2020 Indian humanoids were sold mostly to banks, hotels and events as reception robots.26 The Indian robot from those years that still has a growing job is Bandicoot, which cleans sewers and has no human shape.

§ 11 //

What would change this thesis

One result would confirm it: an Indian actuator contract with a volume number attached.

Until then the measure is the opening pair of figures. The $85,000 between the two builds of Optimus, by my subtraction, is what a buyer pays today for a supply chain outside China. Every position above is a claim on part of it.

§ 12 //

Sources

Corrections welcome, particularly from anyone who can say how many grasps a robot hand survives.

  1. [01]McKinsey & Company, "Turning humanoid supply chain constraints into billion-dollar wins", April 2026, citing a third-party teardown analysis of Optimus Gen 2.↑
  2. [02]McKinsey & Company, April 2026, as above, for the bill-of-materials split, the cost breakdown inside an actuator, the component risk tiers, the $30,000 to $150,000 range and the missing certified control platform.↑
  3. [03]Tesla Optimus hand and body actuator counts as used in "Fifty motors, two hands" (this site, September 2026). The count applies to the current generation; the Gen 2 hand of 2023 had half the degrees of freedom.↑
  4. [04]M. Sun, "The Business of Humanoid Actuators: Where Robots Pay for Torque", Core Matter, 8 September 2026, for the 21 to 70% range, gearbox efficiencies and cost comparison, supplier names, the joint-by-joint split, and Leju's driver spend, which is cited through that piece and was not read at source.↑
  5. [05]K. Hashimoto, "Mechanics of humanoid robot", Advanced Robotics 34, 2020.↑
  6. [06]International Energy Agency, rare earth elements analysis, 2026, cited through Core Matter.↑
  7. [07]Figure AI, Helix 2.5 release, 17 September 2026, reported by Startup Fortune, 18 September 2026. Company-run and company-scored.↑
  8. [08]M. Kovac, Tesla Optimus engineering lead, on X, 28 November 2024; 1X Technologies NEO specification page; G. ElKoura and K. Singh, "Handrix: Animating the Human Hand", Symposium on Computer Animation, 2003.↑
  9. [09]I. Guzey, B. Evans, S. Chintala, L. Pinto, "Dexterity from Touch", New York University and Meta, arXiv 2303.12076, 2023; "Robot Dexterity Has a Benchmarking Problem", Six Degrees of Robotics, 5 June 2026.↑
  10. [10]Z. Luo, Y. Yuan, T. Wang et al., "SONIC: Supersizing Motion Tracking for Natural Humanoid Whole-Body Control", NVIDIA, arXiv 2511.07820.↑
  11. [11]"Humanoid Everyday: A Comprehensive Robotic Dataset for Open-World Humanoid Manipulation", University of Southern California and Toyota Research Institute, 2026, comparison table. The 1.4 million figure is Open X-Embodiment.↑
  12. [12]W. Wu, F. Wang et al., "From Foundation to Application: Improving VLA Models in Practice" (LingBot-VLA 2.0), arXiv 2607.06403, July 2026.↑
  13. [13]Business Standard, "From BPO to robo-BPO", 2 June 2026; Inc42, "India Trains The World's Robots, But At What Cost?", 2026.↑
  14. [14]Entrackr, "Indian Physical AI attracts $155 Mn in 2026 as robotics, real-world data gain traction", 30 July 2026. The three largest rounds were Innefu Labs ($30 million), Unbox Robotics ($28 million) and Deccan AI ($25 million). "First seven months" is my reading of "2026 so far" at the publication date.↑
  15. [15]Business Insider, 9 September 2026, on Agility Robotics' securities filing; Indeed India warehouse worker salaries, 2026. The monthly conversion and the ratio are my arithmetic and move with wages and the exchange rate.↑
  16. [16]International Federation of Robotics, World Robotics 2025, India release, 25 September 2025.↑
  17. [17]SS Innovations company update, 10 September 2026.↑
  18. [18]The Better India, 16 December 2024, on Genrobotics.↑
  19. [19]Boston Consulting Group and ACMA, "Bolts, Bytes and Bots: Reimagining next-gen auto component manufacturing in India", February 2026.↑
  20. [20]ACMA, Indian auto component industry performance FY2025-26, reported by Business Standard, July 2026.↑
  21. [21]Prime Minister's Office release on the Cabinet approval of the sintered rare earth permanent magnet scheme, 26 November 2025; DD India on bids received, August 2026.↑
  22. [22]Electrek on Vimag Labs, 13 July 2026; Indian Startup News on its Series A.↑
  23. [23]Federal Communications Commission, Public Notice DA 26-786, 28 July 2026, read through law-firm analyses that quote the notice.↑
  24. [24]Hyundai Mobis and Boston Dynamics, CES 2026; McKinsey, April 2026, on Schaeffler; Business Standard on Sona Comstar and NEURA Robotics, 10 October 2025.↑
  25. [25]Endiya Partners on Perceptyne; The Robot Report on CynLr; Inc42 on Addverb's ELIXIS-W, February 2026; Electronics For You on Netrasemi's A2000.↑
  26. [26]CNN, 11 November 2020, on Invento's Mitra; The Week, July 2025, on Asimov Robotics.↑